Cool Air Creations is your source for screen printing, embroidery, promotional products, vehicle wraps, large format graphics and more. Call us at 888-288-TEES or stop in at the showroom at 10 Business Park Dr. in Smithfield, RI today!
Screen printing is a versatile and hands-on method of applying designs to various surfaces, and it's often used in custom apparel and art.
Direct-to-garment (DTG) printing is a modern technique that allows for high-quality, full-color designs to be printed directly onto fabric.
Direct-to-Film (DTF) printing is an innovative method that combines the versatility of digital printing with the durability of traditional transfer techniques.
Embroidery is a decorative technique that involves stitching intricate designs directly onto fabric using thread.
The process begins by creating a stencil or "screen" with a fine mesh fabric stretched tightly over a frame. The design is then transferred onto the screen using a photosensitive emulsion, which hardens where light hits it, leaving the areas where ink will pass through unexposed. After preparing the screen, it is placed over the item to be printed, and ink is spread over the top of the screen using a squeegee. As the ink is pushed through the open areas of the stencil, it creates the design on the surface below. Each color in the design requires a separate screen, and the process is repeated for each layer, making screen printing ideal for vibrant, multi-colored prints. Once complete, the printed items are cured through heat to set the ink, ensuring durability and long-lasting quality.
The process begins with preparing the garment, which is typically pre-treated with a special solution to ensure optimal ink adhesion. The design is then created on a computer and loaded into a DTG printer, which operates much like a standard inkjet printer but is specially designed for textiles. The printer applies the ink directly onto the fabric using precise, high-resolution nozzles, layering the colors to achieve a vibrant, detailed image. Once the printing is complete, the garment is heat-pressed to cure the ink, making it durable and wash-resistant. DTG printing is valued for its ability to produce complex, full-color designs with smooth gradients and fine details, making it an excellent choice for custom apparel.
The process begins with creating a digital design, which is printed onto a special film using high-quality, water-based inks. Once the design is printed, a layer of adhesive powder is applied to the wet ink while it is still on the film. The film is then heated to melt the adhesive powder, which bonds the ink to the film. After cooling, the film is placed onto the garment or substrate, and heat is applied using a heat press to transfer the design from the film to the fabric. The result is a vibrant, durable print that adheres well to various materials, including cotton, polyester, and blends.
The process begins with digitizing the design, which involves converting the artwork into a digital format that can be understood by embroidery machines. Once digitized, the design is loaded into the embroidery machine, which uses a hoop to secure the fabric in place. The machine then follows the digital instructions, stitching the design with precision. Various thread colors and types can be used to achieve different textures and effects. The process may involve several steps and color changes, with each stitch carefully laid to build the final image. After stitching, any excess threads are trimmed, and the fabric is inspected for quality. Embroidery is favored for its durability and the elegant, textured finish it provides, making it perfect for personalized items and professional apparel.
