DTF PRINTING

DTF Printing in Rhode Island

Versatile, Full-Color Decoration Produced In-House

Cool Air Creations provides professional Direct-to-Film (DTF) printing from our 40,000-square-foot facility in Smithfield, Rhode Island.

DTF gives our production team another powerful option for creating detailed, colorful designs across a wide variety of apparel and fabrics.

Because Cool Air also produces screen printing, DTG and embroidery in-house, DTF becomes part of a larger production toolbox—allowing us to choose the decoration process based on the project rather than forcing the project to fit one particular technology.

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Full Color Capability
Multi Fabric Versatility
4 In-House Decoration Technologies
40,000 Sq. Ft. Production Facility

What Is DTF Printing?

Direct-to-Film printing is a digital decoration process in which artwork is printed onto a specialized film and then transferred to the garment using heat and pressure.

The process can reproduce detailed, multi-color artwork and can work across a broad range of garment types and fabrics.

This makes DTF an extremely versatile option for custom apparel production.

When Does DTF Make Sense?

DTF may be a strong choice when a project requires full-color detail combined with flexibility across different apparel and fabric types.

Detailed Full-Color Artwork
Designs With Many Colors
Small & Medium Production Runs
Workwear
Performance Fabrics
Polyester & Blended Garments
Apparel That May Not Be Ideal for DTG
Multiple Garment Types
Names, Numbers & Customized Apparel
Online Store & Fulfillment Programs

Our production team evaluates the artwork, garment, quantity and intended use before recommending a decoration method.

From Artwork to DTF Printing

DTF combines digital printing with a transfer process, giving our team flexibility across a wide range of custom-apparel projects.

Project Review

We evaluate the artwork, garment, quantity and intended use to determine whether DTF is the right process.

01
Artwork Preparation

Digital artwork is reviewed and prepared for accurate full-color DTF production.

02
Film Printing

The approved artwork is digitally printed onto specialized transfer film.

03
Transfer Preparation

The printed transfer is prepared for application to the selected garment.

04
Heat Application

Heat and pressure are used to transfer the finished design onto the garment.

05
Quality Control & Fulfillment

Finished garments are inspected and prepared for pickup, shipping, kitting or fulfillment.

06

DTF vs. DTG

Both are digital decoration technologies, but they work differently.

DTF Printing

DTF first prints the design onto film and then transfers it to the garment using heat and pressure.

This provides greater flexibility across certain materials and garment types.

DTG Printing

DTG prints the artwork directly onto the garment and can be an excellent choice for detailed, full-color artwork on suitable apparel.

Rather than expecting customers to decide which technology they need, our team can evaluate the project and recommend the appropriate process.

DTF vs. Screen Printing

The best choice depends on the quantity, artwork, garments and requirements of the project.

DTF Printing

For smaller quantities, highly colorful designs, multiple garment types or applications requiring greater flexibility, DTF may make more sense.

Screen Printing

For large quantities of identical artwork, traditional screen printing may provide the most efficient solution.

The advantage of working with Cool Air is that we produce both. Our recommendation is based on what will produce the best result for the project.

More Than One Way to Decorate Apparel

There is no single decoration technology that's right for every job.

Cool Air's in-house capabilities include:

Screen Printing

Excellent for traditional apparel decoration and high-volume production.

Embroidery

A dimensional, professional option for polos, jackets, hats and workwear.

DTG

Digital direct-to-garment printing particularly well suited to detailed full-color artwork and very small quantities.

DTF

Versatile digital decoration capable of working across a broad variety of garment types and materials.

Start With What the Customer Needs.

Then choose the technology.

Having multiple decoration technologies available through one production operation allows our team to select a process based on the actual project rather than trying to make every job fit the same equipment.

In-House Production Matters

Cool Air's DTF capabilities are part of a much larger in-house production operation.

Our 40,000-square-foot Smithfield facility produces well over 1,000,000 decorated garments annually across our apparel-decoration departments.

Keeping decoration capabilities together gives our production team greater control over scheduling, quality, consistency and the movement of complex projects between departments.

1,000,000+ Decorated Garments Annually

Produced across Cool Air's in-house apparel-decoration departments.

DTF as Part of a Larger Program

Decoration is often only one piece of the project.

Cool Air can combine DTF production with:

Apparel Sourcing
Graphic Design
Company & School Stores
Warehousing
Kitting
Individual Fulfillment
Nationwide Distribution

That allows organizations to manage much more than simply the printing through one partner.

DTF Printing From Rhode Island to Anywhere

Cool Air Creations provides DTF and other apparel-decoration services from our headquarters in Smithfield, Rhode Island, serving customers throughout New England, nationwide and internationally.

Not sure whether your project should be DTF, DTG, screen printed or embroidered?

You don't need to be. That's our job.

Tell us what you're trying to accomplish and we'll recommend the appropriate production method.

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